Understanding of ultrasonic wire harness welding machine

Ultrasonic harness welding machine has the characteristics of high efficiency, low energy consumption and easy practical operation. The entire welding process only takes about 1-2 seconds, which can be used for a large number of special welding requirements produced by processing plants. The entire welding process of the copper braided wire will be reflected by the high power of its current, and the electromagnetic energy consumed in the normal standby state is very small. There is no melting of the ultrasonic welding wire harness in the whole process, and the kinetic energy of the ultrasonic wire harness welding machine is only equal to 1/30 of the resistance welding machine. That is to say, the ultrasonic wire harness machine with the output power of 3KW can complete the work of the resistance welding machine with only 90KVA, so the work cost is self-evident. Under the ultra-low temperature caused by the welding process, because the quenching and ultra-low temperature did not destroy the dielectric strength of the transmission line, the metal material transmission line retains the original characteristics; in addition, the lower temperature also means that the The thin metal material is welded to the thick metal material without causing damage to the thin metal material. One of the key advantages of ultrasonic welding is the lower temperature. Temperature is unavoidable. It is only caused by friction, which is only 1/3 or 1/2 of the melting point of the metal. This kind of wire harness production is very critical.

What are the advantages of ultrasonic wire harness welding machine?

1. Ultrasonic wire harness welding machine does not need to use soldering grease, soldering paste, and the special tool head has a longer service life, which is better than crimping, soldering or resistance welding machines.

2. Good process management and touch screen plc device, display information and monitor the main parameters of ultrasonic metal material welding, in order to maintain a larger standard welding quality.

3. Small size and lighter weight. The same wire harness machine has the function of flat-panel and desktop all-in-one machine exchange, and low-cost storage and accessories. The welding cross-section is from 0.2 cubic millimeters to 40 cubic millimeters.

4. The actual operation safety is firm, the function of automatic review, has been maintained, the actual operation and the special tools for disassembly are simple, fast and safe, and the structure is simple and fine.

5. The integrated system software and stable welding parameters ensure the welding quality.

6. There is no need for skilled workers, the application of machinery and equipment just has to be studied and trained all day.

7. Modular shells are easy and quick to disassemble and replace, no need to re-calibrate, reduce shutdown time and product cost, very easy to install, simple maintenance and practical operation.

8. Welding without flames, close to cold welding.

The working principle of the ultrasonic wire-beam welding machine is described in detail as follows: Ultrasonic wire-beam welding is a kind of mechanical equipment without current passing through the workpiece, so the conductivity of metal materials is harmless. Generally, the metal surface layer is an oxide layer that can adhere to air pollutants and air. Application of ultrasonic automotive wire harness welding, the metal surface does not need to be resolved in advance. Ultrasonic vibration can immediately crush the accessories and then remove them. Another key advantage of ultrasonic wire harness welding produced by ultrasonic welding machine manufacturers is the long service life of the product. The ultrasonic harness welding machine is equipped with four ultrasonic molds, which reduces the maintenance cost of the equipment in the middle and late stages.