Components of ultrasonic spot welding machine

Ultrasonic spot welding mechanism components: ultrasonic spot welding machine includes: ultrasonic generator; vibration system software (three sets of ultrasonic transducer/amplifier/ultrasonic mold); transmission mechanism and operating table (mold shell and sound card holder). The actual structure includes: sound card rack-as the basis of all mechanical equipment, the sound card rack is installed with an engine, a pneumatic component on the lower back side, and an operating switch power supply on the lower right side; the transducer system software-replaced by ultrasound It is composed of energy generator, intermediate amplifier and nuclear concentrator (special tool head); engine-engine energy exchange system software functions as a fixed and fixed support point, and sets charging equipment, conductive equipment and limit mechanism; ultrasonic generator-ultrasonic generator Output 40KHZ ultrasonic kinetic energy and provide ultrasonic transducer. The ultrasonic generator has the function of automatic frequency tracking and over-voltage protection. The ultrasonic generator control panel has digital display information, main power switch, frequency measurement button, pneumatic detection, display lamp and output power indicator; main power switch-access Or the same as disconnecting the switching power supply (behind the control cabinet); indicator light-when the light is on, it indicates that everything is normal in the power supply system of the Hummier's switching power supply; the indicator light during work indicates that everything is working normally; the output cheering indicator light-when it is on Indicate output overcurrent, automatic maintenance, no output power output; power, pre-stress tension, electric welding, pressure holding time: same as control panel button setting; frequency measurement button-generally used when replacing ultrasonic molds; pneumatic Type testing-the normal application of ultrasonic mold adjustment; there are power sockets and terminals on the control panel behind the ultrasonic generator; power plug: the use of AC 380V/50KHZ output communication; 10A fuse holder-the use of the ultrasonic transducer; the output power socket －The use of the ultrasonic transducer, because the color of the two copper core cables and the copper core cable of the power plug are different, it will destroy the generator, so the ultrasonic welding machine manufacturer does not allow customers to change the copper core cable of the ultrasonic transducer independently Connection with copper core cable of power plug.

Application of ultrasonic spot welding machine:

Ultrasonic spot welding machine is a very good new type of technology machinery and equipment. It converts high-frequency electromagnetic energy into damped vibration energy according to the ultrasonic transducer, causing high-frequency friction between the surfaces of the two products. The surface layers of the workpiece are fused together. It can perform spot-shaped and strip-shaped electric welding on thin materials such as copper, silver, chromium-nickel and other conductive metal materials. It can be widely used with thyristors to process chip wires, fuse melt sockets, household appliances wire terminal equipment, and lithium ion Spot-shaped and strip-shaped electric welding of battery, nickel-metal hydride, nickel-cadmium battery pole pieces, tabs, etc.

The whole electric welding process of the ultrasonic spot welding machine is a whole process of mechanical equipment, and no current flow depends on the product workpiece, and no melting occurs. And the same or different alloy products can be idealized by electric welding, and its electrical performance and thermal characteristics are unmatched by other products. Compared with fusion electric welding, ultrasonic electric welding has low cost, long life and low labor efficiency. Ultrasonic spot welding machine can be used for butt welding of thermosetting plastics, and can also be riveted, welded, placed and removed according to customer satisfaction. Compared with other traditional processes (such as glue, perm or screw tightening, etc.). ), has obvious advantages such as high production efficiency, high cost-effective electric welding, environmental protection, environmental protection and energy saving.